Machine Shop and Inspection Equipment

100+ CNC machines and 41 conventional support machines including 11 five-axis centers, plus 40+ precision inspection instruments. Mazak-led fleet, inventoried September 2026. Parts hold ±0.005 mm across the shop.

100+
CNC machines (incl. 11 five-axis centers)
11
Five-axis units incl. turn-mill
20
CNC turning centers incl. mill-turn
40+
Precision inspection instruments
0.0015 mm
CMM accuracy (Hexagon / Zeiss)

Inside the KGL Floor

KGL runs 100+ CNC machines and 41 conventional support machines - inventoried September 2026. The machine fleet is Mazak-led, with 11 five-axis units combining five-axis machining centers and INTEGREX turn-mill centers. Tolerances hold to ±0.005 mm across the shop, and to ±0.002 mm on specific 5-axis features verified on CMM. The exact machine for your part is assigned by envelope, material and tolerance during quoting, so drawings are reviewed within hours.

What Runs on the Floor

Mazak five-axis machining center running inside the KGL shop floor

Five-Axis Machining Centers

Nine five-axis machining centers, Mazak-led, for complex prismatic parts, impellers, housings and thin-wall work in one setup.

  • 11 five-axis units in total incl. turn-mill
  • A/C rotary axes, simultaneous 5-axis
  • ±0.002 mm on 5-axis features with full CMM check
Mazak INTEGREX turn-mill center at KGL

Turn-Mill Centers

Mazak INTEGREX i-250H / i-250HS turn-mill centers machine complete rotational parts with milling in one setup.

  • Milling and turning in one setup
  • Shafts, valve bodies, complex rotational parts
  • Counted inside the 11 five-axis units
CNC turning center cell at KGL

CNC Turning Centers

20 CNC turning centers including mill-turn machines, Mazak-led, for production turning of shafts, rings and housings.

  • 20 CNC turning centers incl. mill-turn
  • Lights-out capable production runs
  • C-axis driven tooling for off-center features
Machining center inside the KGL production floor

3+2 / 4-Axis & Gantry Machining Centers

Vertical, horizontal and gantry machining centers with 3+2 and 4-axis capability cover large prismatic parts and high-volume milling.

  • Vertical, horizontal and gantry classes
  • 3+2 positioning for angled features
  • Large envelope class for housings and frames

Support & Secondary Processes

Wire EDM (medium-speed), sinker EDM, surface grinding and laser marking complete features that milling cannot reach.

  • Wire EDM for tight internal profiles
  • Surface grinding for flatness-critical faces
  • Laser marking for UDI and part traceability
CMM inspection lab at KGL

Inspection & Metrology

40+ precision inspection instruments including Hexagon and Zeiss CMMs with 0.0015 mm accuracy, gages and surface testers.

  • Hexagon and Zeiss CMMs, 0.0015 mm accuracy
  • Full FAI on every new part
  • CMM data reports on request

Equipment List

Brands, machine groups, quantities and capability, verified August 2026. Exact travels and spindles are assigned at quoting for your part envelope.

Equipment groupBrandModel / fleetQtyProcess capabilityMaterialsTypical tolerance
Five-Axis Machining CentersMazakVARIAXIS C-6003Simultaneous 5-axis, A/C rotaryAluminum, stainless, titanium, copper alloys±0.005 mm (to ±0.002 mm with full CMM check)
Five-Axis Machining CentersMazakVARIAXIS j-5001Simultaneous 5-axis, A/C rotaryAluminum, stainless, titanium, copper alloys±0.005 mm (to ±0.002 mm with full CMM check)
Five-Axis Machining CentersMazakFF400V2Simultaneous 5-axis high-speedAluminum, stainless, titanium±0.005 mm (to ±0.002 mm with full CMM check)
Five-Axis Machining CentersShixinghongU380 / U48035-axis vertical machining centersAluminum, steel, plastics±0.005 mm (to ±0.002 mm with full CMM check)
Turn-Mill CentersMazakINTEGREX i-250H / i-250HS29-axis turn-mill, 5-axis machining (in service since Feb 2026)Aluminum, stainless, titanium, copper±0.005 mm (to ±0.002 mm with full CMM check)
CNC Turning CentersMazak-ledCNC turning centers incl. mill-turn202-4 axis turning, C-axis milling (fleet refreshed through Apr 2026)Aluminum, stainless, brass, PEEK, PEI±0.005 mm
3+2 / 4-Axis & Gantry Machining CentersMazakVCN 870 vertical machining centers33-axis milling, 900 x 800 x 530 mm envelope (added Nov 2023 / Jul 2026)Aluminum, steel, stainless, large plastics±0.005 mm
3+2 / 4-Axis & Gantry Machining CentersMazakHorizontal machining center1Horizontal spindle, 730 x 730 x 800 mm, multi-face machining (in service since May 2022)Aluminum, steel, stainless, castings±0.005 mm
3+2 / 4-Axis & Gantry Machining CentersTakumiGantry machining center1Large-envelope milling, 2700 x 1500 x 700 mm (in service since Sep 2019)Steel, cast iron, large weldments±0.005 mm
3+2 / 4-Axis & Gantry Machining CentersShixinghong / FANUC / Takumi / Yujia-led3+2 and 4-axis vertical machining center fleet (640T / 640 / 850 / 855 / 1160)663+2 positioning and 4-axis (14 newest units added Apr-Jun 2026)Aluminum, steel, stainless, large plastics±0.005 mm
Support & Secondary ProcessesMulti-brandWire EDM, sinker EDM, surface grinder, laser marker41Secondary and finishing operationsAll machinable metalsas designed
Inspection & MetrologyHexagon / ZeissZeiss CAPTUM CMM, Hexagon CMMs, gages, surface testers40+Coordinate measurement and inspection (newest CMM added Apr 2026)Any machined partZeiss CAPTUM ±0.0005 mm; fleet CMM accuracy 0.0015 mm

Related Capabilities

5-Axis CNC MachiningTurn-Mill MachiningCNC TurningCNC MillingInspection & QCQuality System

Inspection reports, FAI and CMM data follow the Inspection & QC process. Certificates: ISO 9001:2015, ISO 13485:2016, AS9100D.

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